Grothouse Introduces 3D Printing

Grothouse introduces 3D printing to the shop. This printing process permits the crafting of unique prototype of custom items requested by our creative clients.

Grothouse Introduces 3D Printing
Grothouse Introduces 3D Printing

Our engineer Steve demonstrates the innovative process to craft a wood record player tonearm prototype.

The 3D printer uses a flexible, strong plastic material through a very small tip and puts it out in a pattern layer by layer. The machine goes back and forth layer by layer printing out exactly what we want before it goes all together.

Once the part is done building, it is removed from the support layer. This particular part is too big for the printer, so we had to build it in two pieces. The parts are built with two separate joints that fit perfectly together to create one solid, functional piece.

Grothouse Introduces 3D Printing with Perfect Joints
A perfect joint is created to join the two pieces.

The customer will get the 3D printed example of the tonearm and try it out to see how well it works. If everything goes well the customer will return the example to us and we will craft the entire piece out of wood.

This allows us to reduce our overall costs to the customer and allows us to make sure that it fits properly and functions properly and the overall form is what the customer wants before making it out of wood.

To watch the video of the 3D printer creating the record player tonearm, click here.

Decorative Wood Countertops

Wood countertops are naturally beautiful in their simplest form, but when designed with a more decorative eye they are any room’s best feature. Decorative wood countertops take many forms at Grothouse.

Decorative Wood Countertops
Decorative Wood Countertops by Grothouse

Designs with Decorative Wood Countertops

Because our wood countertops are custom crafted to your design specifications, they can be designed for the most elegant of spaces, or designed for the most tranquil of spaces.

We recently introduced our Anvil™ line of metal finishes. Matthew Quinn  designed a custom Walnut wood table embellished with our Magnum metal finish for House Beautiful’s Kitchen of the Year 2016. You can embellish your wood countertop with any of our eight Anvil metal finishes.

Embellished and Decorative wood countertops
Embellished Wood Countertops

You can also design your wood countertop to be completely gilded in one of our Anvil metal finishes. Matthew Quinn also designed a White Oak Rift Sawn Blank countertop gilded in our Argentum metal finish for House Beautiful’s Kitchen of the Year 2016.

Metal Gilded and Decorative Wood Countertops
Anvil Metal Gilded Wood Countertops

Designers often choose to have the countertop distressed or hand planed to add character and worn-in charm. Wood-Mode Inc. designed the below Sapele Mahogany wood countertop to be super distressed. Super distressing means that the countertop is very heavily distressed with very unevenly worn corners and edges. It also has plentiful dings and notch marks, clusters of worm holes, waffle hammer dings and circular dings, heavy edge nicks, and possibly termite tracks.

Distressed Decorative Wood Countertops
Distressed Wood Countertops

Any of our edge profiles can also be used to create decorative wood countertops. The most lavish profiles include: RhineRugenCharmantKroneSuper Double Roman Ogee with a Notch, and El Guapo.

Grothouse can also add a faux live edge to your countertop to mimic a real live edge countertopS & W Kitchens Inc. designed this Tigerwood countertop to include one faux live edge.

Decorative Wood Countertops with Faux Live Edge
Wood Countertop with a Faux Live Edge

Choose a real live edge countertop to make the most opulent statement. Christopher Peacock designed this English Wych Elm countertop to be the center of attention in the 2015 Kips Bay Decorator Show House.

Live Edge Decorative Wood Countertops
Live Edge Wood Countertops

Visit the image library in our design guide to see more decorative wood countertops. Want to save an image for later? Pin it to one of your Pinterest boards or save it to an ideabook on Houzz!

The Camelot Edge Profile

The Camelot Edge Profile exclusively available on Grothouse Wood Surfaces
The Camelot Edge Profile

The Camelot Edge Profile is exclusively available on Grothouse custom solid wood surfaces. The name “Camelot” is most commonly known as a castle and court associated with King Arthur. This edge profile features strong details and elegant curves, much like the architecture of the Camelot castle. And thus, the edge profile was named the Camelot.

Designing Wood Countertops with the Camelot Edge Profile

A countertop must be at least 3 3/4 inches thick to feature the Camelot edge. A large overhang is required because of edge projection. This edge also features a large inside radius.

Camelot Wood Countertop Edge Profile
Camelot Wood Countertop Edge Profile

The edge can be applied to wood countertops crafted in edge grain and end grain construction style. Flat grain construction with applied edges can be done, but is not recommended as it would be unusual at that thickness. This edge cannot be added to a composite substrate.

A wood countertop with the Camelot edge can be crafted in any of our 60+ wood species. It can also be coated in any of our Anvil™ metal finishes. Any of our custom features and options can also be applied to a countertop with a Camelot edge.

Camelot Edge Profile on Hard Maple Wood Countertop by Grothouse
Camelot Edge on Hard Maple crafted in Edge Grain Construction and coated in Anvil Axel Finish

The Camelot edge profile photograph featured in this blog is a sample crafted out of Hard Maple wood in edge grain construction style. The wood is coated in the Anvil™ Axel metal finish. The sample is a 3 3/4 inches thick.

This sample is a part of our Anvil™ Metal Sample Kit for Grothouse Dealers. If you are interested in becoming an Anvil™ Grothouse Dealer and purchasing the kit, contact us at glumber@glumber.com.

Top of the Camelot Edge Profile
Top of the Camelot Edge Profile

You can view more edge profiles available for Grothouse wood surfaces by visiting this page on our website. Visit the Countertop Image Library to see designs featuring wood surfaces with the Camelot edge profile.

Custom Distressed Walnut Countertop in a kitchen designed by Studio 76 Kitchens & Baths

Our Custom Wood Countertops Blog features the industry’s most talented and innovative designers throughout the United States and abroad. This featured kitchen includes a Distressed Walnut Countertop designed by Chip Tiber, CKD, NCIDQ, of Studio 76 Kitchens & Baths.

Distressed Walnut Countertop designed by Studio 76 Kitchens & Baths
Custom Distressed Walnut Countertop designed by Studio 76 Kitchens & Baths

About the Designer: Chip Tiber is a certified designer with Studio 76 Kitchens & Baths located in the Greater Cleveland area. He has extensive experience in kitchen and bath design, lighting design, construction, and interior design. His experience enables him to fully comprehend the relationship between excellent design and functional spaces. Chip’s certifications include NCIDQ (National Council for Interior Design Qualification) and CKD (Certified Kitchen Designer).

A Tip from Chip: A well-defined kitchen uses a mixture of materials to provide both strong and subtle contrasts of texture. Contrast is defining and distinctive, but the blending character is balance. It is this harmonious balance which says “there is something so inviting about this space.”

Distressed Walnut Countertop with a sink designed by Studio 76 Kitchens & Baths
Distressed Walnut Countertop designed by Studio 76 Kitchens & Baths

Design Details

Cabinet Manufacturer: Mouser Custom Cabinetry

Cabinet Hardware: Top Knobs

Flooring: Wood

Countertops: 

Perimeter – Honed Marble

Island – 1 3/4″ thick Flat Grain Walnut with sapwood countertop features a Standard Roman Ogee edge profile. It is distressed to level 4 with a hand rubbed black glaze and sealed with our exclusive Durata® Permanent Finish in Satin sheen.

Stove: Wolf Range

Other Appliances: Sub-Zero Refrigeration

Additional Comments and Advice: When designing an over-sized island, consider warm materials such as this 1 3/4″ thick wood countertop fabricated by Grothouse. The distressed and glazed Walnut wood, which includes some sapwood, invites family and friends to gather for meals and conversations. The warmth of these materials encourages guests to linger and the generous expanse of the counter provides ample space for enjoyment.

View additional designs by Studio 76 Kitchens & Baths on their website, Facebook, Twitter, Google+, Instagram, and Houzz. To see more designs including a Distressed Walnut Countertop, visit the Grothouse Countertop Image Library. Stay up to date with Grothouse news and announcements by liking our page on Facebook.

Introducing New Grothouse Edge Profiles

Grothouse is thrilled to introduce the addition of 11 new edge profiles to our extensive selection! The new edge profiles have been crafted for their distinctive appearances that can be worked into any style design. The edge profiles can be carved as shown upright, or flipped upside down for a unique twist.

New Edge Profiles

Calver New Edge Profiles by Grothouse
Calver

The Calver edge profile is popular for traditional kitchen styles and visually increases the thickness of the countertop. It is exclusively available at Grothouse and requires a 1-1/2 inch thick countertop. The price for this profile is moderate

Charmant New Edge Profiles by Grothouse
Charmant

The Charmant edge profile was designed with traditional kitchen styles in mind and visually increases the thick appearance of the countertop. It is exclusively available on Grothouse countertops with a minimum thickness of 2 inches. The price for this profile is moderate.

Kassel New Edge Profiles by Grothouse
Kassel

The Kassel edge profile enhances traditional kitchen styles and visually increases the thick appearance of the countertop. This edge profile is exclusively available at Grothouse and requires a 2 inch thick countertop. The price for this profile is moderate.

Kerpen New Edge Profiles by Grothouse
Kerpen

The softened Kerpen edge profile is a custom touch for modern and transitional kitchen styles. It is exclusively available on Grothouse wood surfaces crafted in edge grain, flat grain, and end grain construction. The edge requires a 1-1/2 inch thick countertop. The price for this profile is moderate.

Kolossal New Edge Profiles by Grothouse
Kolossal

Kolossal is a renaissance profile for transitional and traditional kitchen styles. The profile visually increases the thickness of the countertop. Kolossal edge is exclusively available on Grothouse wood surfaces. It requires the countertop to have a minimum thickness of 1-3/4 inches. The price for this profile is moderate.

Krone New Edge Profiles by Grothouse
Krone

Krone is a the crowning touch for modern and traditional kitchen styles. Krone is exclusively available on Grothouse wood surfaces. It requires the countertop to have a minimum thickness of 3 inches and visually increases the thickness of the countertop. The price level for this profile is high.

Perlen New Edge Profiles by Grothouse
Perlen

The Perlen is a Grothouse exclusive edge profile with an exaggerated bead that is popular for modern and traditional kitchen styles. The Perlen requires the countertop to have a minimum thickness of 1-1/2 inches. The price for this profile is moderate.

Rhine New Edge Profiles by Grothouse
Rhine

Rhine is a popular edge for countertops used in modern and transitional kitchen styles. The Rhine edge visually increases the thickness of the countertop. It requires a 1-1/2 inch thick countertop. The price for this profile is moderate.

Roman Notch New Edge Profiles by Grothouse
Roman Notch

The Roman Notch is an exclusive Grothouse edge profile popular for modern and traditional kitchen styles. The Roman Notch requires the countertop to have a minimum thickness of 1-1/2 inches. The price for this profile is moderate.

Rugen New Edge Profiles by Grothouse
Rugen

The Rugen edge profile is exclusive on Grothouse wood surfaces with a minimum thickness of 2 inches. This edge is similar to a bar rail for busy modern and traditional kitchen styles. The price for this profile is high.

Sonder New Edge Profiles by Grothouse
Sonder

Sonder is a Grothouse exclusive edge profile, popular for modern and traditional kitchen styles. The countertop must have a minimum thickness of 1-1/2 inches to include the Sonder edge. The price for this profile is moderate.

Visit our website, www.glumber.com, for more information about the new edge profiles. If you have any questions please contact us at 610-767-6515 or glumber@glumber.com.

Accessorial Wood Surfaces

Grothouse wood surfaces are known for their ability to be used for many different purposes, while exhibiting a stunning appearance. While most wood surfaces are crafted for food preparation or dining purposes, many designers incorporate accessorial wood surfaces as shelves for a place to store fine china, glass, or other decorative items. Grothouse crafts accessorial wood surfaces for any purpose and to fit any space.

Accessorial Wood Surfaces by Grothouse
Accessorial Wood Surfaces by Grothouse

Designs of Accessorial Wood Surfaces

Some of the most talented kitchen designers incorporate accessorial wood surfaces into their designs.

Accessorial wood surfaces designed by Steven Miller for House Beautiful Kitchen of the Year 2014
Designed by Steven Miller for the 2014 House Beautiful Kitchen of the Year

Steven Miller of Steven Miller Design Studio incorporated Peruvian Walnut wood shelves in his design for the 2014 House Beautiful Kitchen of the Year. The shelves match the main Peruvian Walnut wood countertop. Steven Miller added laser engraving to the shelves to label what was being stored in particular areas, for example “bowls” and “drinking”.

Accessorial wood surfaces designed by Signature Custom Cabinetry
Design by Signature Custom Cabinetry

Signature Custom Cabinetry designed the matching shadow boxes and cabinet surround box. All boxes are made of Sapele Mahogany wood in edge grain construction. Shadow boxes are perfect for exhibiting decorative items, like picture frames. Cabinet surround boxes add a unique and appealing appearance to cabinetry.

Accessorial wood surfaces designed by Elkay Manufacturing for KBIS 2014
Design by Elkay Manufacturing

Elkay Manufacturing designed this White Oak counter to be used as a reception counter. This design was featured in the Elkay Display Booth at KBIS 2014.  The counter holds decorative items such as a clock, a bouquet of flowers, and a glass container with candy.

Accessorial Wood Surfaces designed by The Savannah Cabinet Shop
Design by The Savannah Cabinet Shop

The Savannah Cabinet Shop designed this Teak wood counter for extra counter space in the kitchen and to hold items like a speaker and a toaster.

Accessorial Wood Surfaces designed by Echelon Custom Homes
Design by Echelon Custom Homes

Echelon Custom Homes designed this Sapele Mahogany wood counter for extra counter space. It is used to exhibit the gorgeous silver dish placed on top. The wood counter makes that area the center of attention. It can also be used as an extra food preparation or serving space.

To view more designs of accessorial wood surfaces, follow our Houzz and Instagram pages. Be sure to like us on Facebook to stay up to date on Grothouse news and product updates!

Wood Kitchen Countertops with Cooktop Cutouts

Wood Kitchen Countertops with Cooktop Cutouts
Wood Kitchen Countertops with Cooktop Cutouts by Grothouse

Wood Kitchen Countertops with Cooktop Cutouts often contain drop in stove inserts gas, electric or induction. They can be safely used following the cooktop manufacturer’s instructions. Slide in ranges should be installed so the stove surface is level with the countertop. This can be accomplished by adjusting the feet of the slide in stove. Grothouse has the design capability to craft any wood countertop to safely fit a cooktop or stove.

Wood Kitchen Countertops with Cooktop Cutouts | Design Options

Wood Kitchen Countertops with Cooktop Cutouts
Maple Wood Countertop with Cooktop Cutout. Design by Chris Greenawalt of Bunker Workshop.

Countertops with Cooktop Cutouts can be crafted out of any three construction styles available at Grothouse. The three construction styles available are End Grain, Edge Grain, and Flat Grain. The construction style should be chosen for the countertops intended use. Click here to find out more information about countertop construction styles.

Cooktop Cutouts can be used with countertops finished with Grothouse Original Oil™ or Durata® Waterproof Permanent Finish. Grothouse Original Oil™ should be chosen if you plan on chopping directly on the wood countertop and do not mind re-oiling the top on a monthly basis. Durata® Waterproof Permanent Finish should be chosen if you do not plan on chopping directly on the countertop and want a maintenance-free finish that is permanent.

Wood Kitchen Countertops with Cooktop Cutouts can also include any of our other design options.

Wood Kitchen Countertops with Cooktop Cutouts | Design Inspiration

Designing Wood Kitchen Countertops with Cooktop Cutouts might appear to be difficult. However, this feature can easily be included in any style kitchen. Below is an assortment of inspirational kitchen designs.

Reclaimed Wood Kitchen Countertops with Cooktop Cutouts
Reclaimed Wood Kitchen Countertop with Cooktop Cutout

The traditional kitchen pictured above was designed by Landmark Cabinetry. The countertop is crafted of Reclaimed Oak wood in Flat Grain construction style. The cooktop is conveniently located across from the sink and on the center of one side of the countertop. This provides extra space on the countertop for other uses. This Reclaimed Oak countertop is finished with Durata® Waterproof Permanent Finish in Matte Sheen.

Maple Wood Kitchen Countertops with Cooktop Cutouts
Maple Wood Kitchen Countertop with Cooktop Cutout

Shown above is a Traditional style kitchen with a different style cooktop. The countertops are Maple in Edge Grain construction style. They are sealed with Durata® Waterproof Permanent Finish in Satin Sheen. House Captains, Inc. designed this comfortable kitchen.

Mahogany Wood Kitchen Countertops with Cooktop Cutouts
African Mahogany Wood Kitchen Countertop with Cooktop Cutout. Photography by Jim Graham.

This kitchen was designed by Waterbury Kitchens. The African Mahogany countertops are crafted in Edge Grain construction. The perimeter countertops include a cooktop cutout for the Dacor RGC365. The countertops are sealed with Durata® Waterproof Permanent Finish in Satin Sheen.

Peruvian Walnut Wood Kitchen Countertop with Cooktop Cutout
Peruvian Walnut Wood Kitchen Countertop with Cooktop Cutout. Design by Steven Miller for House Beautiful’s 2014 Kitchen of the Year.

The Peruvian Walnut Kitchen Countertops pictured above were included in this design by Steven Miller for the House Beautiful 2014 Kitchen of the Year. The Peruvian Walnut Countertops were constructed in Edge Grain style. They include a 36″ Whirlpool Cooktop Cutout. The countertops are finished with Grothouse Original Oil™.

To see more inspirational designs of Wood Kitchen Countertops with Cooktop Cutouts, visit our Image Library. If you like any of these designs you can pin them to your boards on Pinterest!

Grothouse Original Oil ™ Finish

Grothouse Original Oil™ Finish
Grothouse Original Oil™ Finish

Grothouse Original Oil  Finish is the best product for keeping butcher blocks and wood countertops properly maintained. Grothouse Original Oil ™ is heavy weight pharmaceutical grade pure mineral oil and is used for lasting protection on wood surfaces. This finish is completely food safe and can be used on surfaces used for food preparation. This finish is hypoallergenic and contains no Tung oils. You can entertain guests with no concerns of nut allergies.

An advantage to using this finish is that it is fragrance free and color free. This finish needs to be renewed on a regular basis depending on the environment and amount of use. The surface should be oiled when it appears visually dry. Maintaining the finish is very important to the long term life of the wood surface, as well as keeping the surface protected from water.

Countertops with Grothouse Original Oil™

Grothouse Original Oil Butcher Block Finish
Grothouse Original Oil™ is primarily used on butcher blocks.

This finish is primarily used on butcher blocks. Butcher blocks are a common term used to refer to countertops crafted in end grain construction. It can be used on large butcher block countertops such as the maple butcher block pictured below. This space was designed by JP Walters Design Associates.

Large Maple Butcher Block Countertop
Large Butcher Block Grothouse Original Oil™

It can also be used on wood countertops, cutting boards, salad bowls, soapstone, and wood utensils. Wood Countertops can include any options when finished with Grothouse Original Oil™. The edge grain Teak wood countertop pictured below includes an undermount sink designed by Blanco.

Edge-Grain-Burmese-Teak
Edge grain Teak wood countertop with Grothouse Original Oil™

Wood countertops with oil finish can also include trivets. The Walnut countertop pictured below includes trivets and an undermount sink. This countertop was designed by Deborah Dyste of Souris River Designs.

Edge grain countertop with oil finish
Edge grain Walnut countertop with Grothouse Original Oil™ Finish

Our oil finish can be purchased on the Online Store. View more countertops finished with Grothouse Original Oil™ on our Countertop Image Library. Add countertop ideas to your ideabook on Houzz!

Wood Countertop Patterns

Wood Countertop Patterns are a fun, creative way to add an element of interest and appeal to any kitchen space. At Grothouse, we have created a multitude of Wood Countertop Patterns. Countertops with patterns and other designs are extremely unique and custom to client specifications. Custom patterns can be facilitated designs that do not conform to typical geometric shapes. In this blog post we will discuss some of the most popular Wood Countertop Patterns we have crafted.

Grothouse Wood Countertop Patterns
Wood Countertop Patterns

Most Popular Wood Countertop Patterns

Random Mix construction is the most artful form of butcher blocks we create. Our craftsmen mix a variety of wood species in an arrangement that is visually pleasing to the eye. No two Random Mix wood countertop patterns are alike. The Random Mix pattern is only available for countertops crafted in End Grain construction, otherwise known as butcher block countertops.

Photographed below is a Walnut, Wenge, and African Mahogany End Grain Butcher Block. The three wood species are randomly mixed to create the beautiful pattern. This countertop was designed by Brandon MacDonald.

Custom Wood Countertop Patterns
Walnut, Wenge, and African Mahogany | Random Mix Pattern

Another extremely popular wood countertop pattern is Checkerboard. Checkerboard patterns are also only available for End Grain Butcher Block Countertops. The Checkerboard pattern consists of two alternating wood species. Checkerboard patterns require precise measuring and block size to execute properly. This style continues to be our most popular pattern.

Below is a Maple and Wenge Checkerboard Butcher Block Countertop. This countertop was designed by Interior Environments.

Wood Countertop Pattern Checkerboard
Maple and Wenge | Checkerboard Pattern

Clients have also used checkerboard patterns in the form of borders for their butcher block countertops.  The kitchen photographed below includes a Beech butcher block countertop with a Wenge and Beech Checkerboard pattern border, which is then bordered with Walnut. This space was designed by Jenny’s Design Build.

Wood Countertop Checkerboard Pattern
Beech, Wenge, and Walnut | Checkerboard Pattern Border

Another popular pattern includes stripes of different wood species. The kitchen below was designed by Bluebell Kitchens. It includes two edge grain countertops with Maple with African Mahogany stripes.

Wood Countertop Stripe Patterns
Maple and African Mahogany | Stripe Pattern

Other patterns can also be crafted as well. An extremely unique pattern, that can only be crafted by the finest craftsmen, is exhibited in the butcher block photographed below. This butcher block was designed to have an Interlocking Pattern of Walnut, Maple, and White Oak.

Wood Countertop Pattern Interlocking
Walnut, Maple, and White Oak | Interlocking Pattern

Wood Countertop Patterns are a fun, creative way to add an element of interest and appeal to any kitchen space. Some of the most popular patterns at Grothouse include Random Mix, Checkerboard, and Stripes. to see more Wood Countertop Patterns, visit our Countertop Image Library.

Super Distressed Wood Countertops

Super Distressed Wood Countertops are used to achieve an antique, rustic, and old-world feel in a space. Super Distressed Wood Countertops have very uneven worn corners and edges, plentiful dings and notch marks, clusters of worm holes, plentiful scratches and drag marks, waffle hammer dings and circular dings, heavy edge nicks, and termite tracks.

Super Distressed Wood Countertops with Sinks
Super Distressed Wood Countertops can include sink and faucet cutouts.

Designing Super Distressed Wood Countertops

All Grothouse wood surfaces crafted in Flat Grain Construction and Edge Grain Construction can be distressed to evoke the appearance of a truly original antique. Most Super Distressed Wood Countertops are accentuated with a Hand Rubbed Black Glaze and sealed with our Durata® Waterproof Permanent Finish. Super Distressed is the highest level of distressing available on Grothouse wood surfaces. Super Distressed Wood Countertops are used in a variety of style spaces. The most common style space Super Distressed Wood Countertops are used in are Traditional.

Below is a series photographs of a traditional kitchen designed by Wood-Mode Inc. This kitchen space exudes elegance. The highlight of this space is a Flat Grain Sapele Mahogany Wood Counter with Super Distressing. This counter includes one undermount sink cutout for a Blanco Sink Precision Model #516225. It also includes one faucet cut out for a Blanco Acclaim Model #440518. The counter has a Hand Rubbed Black Glaze application to accentuate the distressing. It is sealed with our Durata® Waterproof Permanent Finish in Satin Sheen.

Flat Grain Super Distressed Wood Countertops
Sapele Mahogany Flat Grain Super Distressed Wood Counter design by Wood-Mode Inc.
Sapele Mahogany Super Distressed Wood Countertops
This Super Distressed Wood Counter has very uneven worn corners and edges.

Pictured below is a kitchen space designed by Kitchens by Charles Weiler, Inc. This traditional kitchen includes a Sapele Mahogany Flat Grain Super Distressed Wood Counter. The counter includes a Hand Rubbed Black Glaze application to accentuate the distressing. It is sealed with our Durata® Waterproof Permanent Finish in Satin Sheen.

Custom Sapele Mahogany Super Distressed Wood Countertops
Flat Grain Sapele Mahogany Super Distressed Wood Counter designed by Kitchens by Charles Weiler, Inc.
Super Distressed Wood Countertops accentuated with Black Glaze
Hand Rubbed Black Glaze is applied to accentuate the super distressing.

Super Distressed Wood Countertops are indispensable when it comes to creating an antique, rustic, and old-world feel in a space. More distressed wood countertops can be seen in our Countertop Image Library.